Electrical faults or malfunctions in any industrial setting negatively affects performance and reduces productivity. These faults usually start off as small issues that can be addressed by industrial machinery maintenance in Melbourne. Ignoring these issues and failing to address them in time can lead to extensive damage that requires costly repairs or replacements.
But how do you know when to call an expert? We’ll discuss electrical warning signs to look out for in your machinery, why early intervention is important, and why you should hire industrial electricians.
Key Warning Signs
From production facility managers to maintenance teams, everyone should know about these red flags that signal electrical issues in machinery:
Overheating
If your machinery is getting unusually hot, it’s a sign that something’s wrong. While all industrial equipment generates some heat, constantly high heat levels can cause equipment failure and potential safety hazards. Machinery can overheat for different reasons, like when it faces a high current load, has faulty cooling fans, or low oil levels. To prevent possible equipment failure and disruptions, schedule repairs by a professional as soon as possible.
Circuit Trips
In any industrial setting, frequently tripped circuits are a strong indicator of possible electrical fault. This can happen if there’s a short circuit or if your machinery is drawing too much power, which warrants immediate attention. It could also be due to too many machines drawing power from the same circuit, or incorrect wiring.
Unusual Noises
Industrial settings aren’t the quietest places, with loud engines, fans, power tools, and other types of equipment. Nevertheless, you can’t ignore unusual or disruptive noises coming from the machinery.
If your machines suddenly start grinding, squealing, or clunking, you need to call in an industrial electrician. These can be early signs of underlying problems that can lead to expensive breakdowns if left unaddressed.
Unresponsive Controls
If your control panel is unresponsive, there might be a fault like a short circuit, open circuit, or ground fault. It can also be due to issues with control loops; when signals aren’t transmitted correctly, causing issues in your electrical infrastructure.
Unresponsive controls can affect all kinds of industrial machinery and automation systems, so it’s best to call a professional once you notice the problem.
Why Early Intervention Matters
Prevents Injuries and Fatalities: Electrical faults like uninsulated wiring or a grounding issue can lead to injuries if not addressed properly.
Protects Industrial Machinery: Ignoring warning signs can lead to equipment damage and subsequent failure, causing minor issues to become major repairs.
Maintains Productivity: Early intervention can prevent downtime due to sudden breakdowns and malfunctions in equipment.
Ensures Compliance: Various industries face strict electrical safety regulations and noncompliance can lead to penalties, making early intervention important.
Why You Need Industrial Electricians
When you spot any of the above red flags affecting your electrical systems, it’s not enough to call an average electrician. You need an industrial electrician. Here’s why licensed professionals are the right pick for the job.
Specialised Skills and Industry Knowledge
The biggest advantage of working with industrial electricians is that they have specialised skills to understand complex electrical systems. For example, motors, control panels, and automation equipment needs vast industrial expertise to install and service. Industrial environments have high-voltage equipment and specific standards for installations that only licensed industrial electricians know how to handle.
Efficiency and Reliability
Industrial electricians can optimise large-scale electrical systems for better efficiency and reliability, reducing downtime and improving productivity.
So, whenever you face an emergency breakdown, they can diagnose and repair the problem to restore smooth operations – saving you from costly disruptions.
Safety and Compliance
Installations, modifications, and maintenance for industrial electrical systems should meet strict safety codes that industrial electricians understand.
They also adhere to industry-specific standards, whether they’re for the food, pharmaceutical, or automotive industry.
Schedule Industrial Machinery Maintenance in Melbourne by ONJ Services
Common warning signs of electrical issues in industrial settings include overheating, unusual noises, unresponsive controls, and frequent circuit trips. It’s important to address these issues promptly to avoid injuries and equipment failure while maintaining operations and ensuring compliance. But to address these underlying issues, you need a specialist – an industrial electrician because they have the expertise, industrial knowledge, and reliability to get the job done.
At ONJ Services, we specialise in all types of industrial machinery maintenance in Melbourne. With a 2-hour response time for emergencies and experience across several industries, we keep your operations running smoothly. Get in touch with us today!