For a successful brewing operation, you need the right infrastructure, and this includes an appropriate electrical setup. Despite being one of the most important components of your operation, it’s often overlooked. It includes everything from your equipment power supply to automation systems, so getting it wrong could be costly for your microbrewery.
Working with expert industrial electricians in Melbourne can ensure that you get an optimal electrical setup. Having worked on other electrical setups for microbreweries, they understand the project’s specific requirements. This guide details key electrical considerations for a microbrewery and how our experts at ONJ Services can help.
Why Your Microbrewery Electrical Setup Matters
The electrical setup is a crucial component because breweries have high energy demands to power heating elements, chillers, and pumps. Another reason is that microbreweries create an environment where moisture, steam, and high voltages come together. So, expert design and installation is essential for safety.
And if that’s not enough, a poorly-designed electrical setup is more prone to faults and malfunctions. Without proper planning, this can lead to safety code violations, electrical hazards, and downtime – all of which end up costing you money.
Electrical Considerations When Starting a Microbrewery
An electric setup for a microbrewery needs a few core components:
Power Supply
The power supply acts as the foundation of your microbrewery’s electrical system. To set it up, an industrial electrician in Melbourne will assess how much electricity your setup needs. Then, they’ll check to see whether the incoming power supply can handle your microbrewery’s needs.
To power brewing equipment efficiently and maintain performance, your setup needs three-phase power. So if you’re based in an area with single-phase power, you’ll need electrical upgrades.
Custom Switchboards
The switchboard is a centralised panel used for distributing electricity to different pieces of equipment. An industrial electrician will design and install a switchboard that’s tailored to your layout and scale of operations.
This is important since breweries have heavy-duty equipment and delicate electronics, so a custom switchboard will ensure that power is distributed safely to each component. An expert industrial electrician can also ensure that the switchboard has room for further expansion as your microbrewery grows.
Lighting and Outlets
Microbreweries can often be dark and damp environments, so industrial electricians install task-specific lighting and RCD-protected outlets in wet areas. Correct lighting and outlet placement are crucial for maintaining both productivity and safety.
Equipment Connection
Industrial electricians carefully connect your equipment to the power supply with the right voltage and protection. This includes your fermenters, chillers, pumps, conveyors, and tanks, and it’s best left to a professional since improper connections can cause equipment failure. An expert will know how to follow the manufacturer’s electrical specifications, whether it requires a hard-wired connection or plug-in.
Automation and Control Panels
Industrial electricians will set up control panels and automation systems to improve consistency and efficiency. You’ll be able to control things like mash temperature, fermentation timing, and cooling cycles, without needing to monitor the process.
Safety Systems
Another essential electrical consideration is to ensure safety systems. Industrial electricians will include emergency shutoffs, circuit breakers, and fire-rated enclosures, while labelling all systems properly.
Common Mistakes To Avoid
When preparing an electrical setup, here are some common mistakes you should avoid:
Hiring a local electrician with no experience in designing microbrewery electrical setups
Underestimating the electrical load of your setup or not considering future expansion.
Failing to integrate electrical, mechanical, HVAC, and plumbing systems, which can lead to safety concerns.
Not complying with food safety standards, which can lead to liability issues and potential fines.
Why Work With ONJ Services
Here’s why ONJ Services is your team of trusted industrial electricians in Melbourne:
Over 30 years of experience in working with food, beverage, and manufacturing facilities.
Expertise in preparing custom electrical solutions for microbreweries
Seamless integration of HVAC, refrigeration, and automation systems.
Guaranteed response time of 2 hours in case of emergencies or unexpected breakdowns
Well-versed in electrical safety codes, industry-specific compliance requirements, and site-specific risks.
Microbrewery Electrical Setup Checklist
Conducting a site power and capacity assessment
Listing necessary equipment with technical specifications
Calculating load and distribution across components
Planning the switchboard and control panel
Conducting a safety, compliance, and redundancy review
Schedule for preventative maintenance and testing and tagging
Warning Signs That You Need HVAC Repair in Melbourne
If you suspect that it’s time to schedule HVAC repairs in Melbourne for your industrial location, check for these warning signs:
Poor Temperature Control
Another common sign is that your HVAC system is showing inconsistent temperature control across different zones. Because of this, some areas may feel warmer or cooler than others. This shows the system is having trouble maintaining a set temperature throughout the facility or warehouse.
Higher Energy Bills
A sudden increase in your energy bills can indicate problems with your HVAC system. This happens because of old HVAC equipment, dirty coils, or leaks in the ductwork. These factors can make your system work harder to maintain a consistent temperature. Usually, this is one of the first signs you notice.
Poor Ventilation
When your HVAC system needs repairs, it can feel like the air flow is inconsistent or has got worse with time. In this case, multiple causes can contribute to weak air flow, like a clogged air filter. It’s also possible that a part of the ductwork has disconnected, or the blower needs servicing.
Strange Odours
If your HVAC system is giving off a strange smell, you need to look into it. For example, a musty smell can mean that there’s mould in your HVAC system or ductwork. Meanwhile, a burning smell could indicate overheated components or electrical damage. It’s also possible that there’s a refrigerant leak, which can lead to a chemical-like odour.
Short Cycling
A properly functioning HVAC system should run on normal operating cycles. But if your system tends to turn off soon after starting a cycle, it means something’s wrong. Known as short cycling, this type of malfunction commonly occurs due to thermostat problems and clogged air filters. However, they can also point to electrical faults or refrigerant leaks.
Moisture Buildup
If you’ve noticed condensation or pooled water around your HVAC unit, it can be a sign of coil issues or a blocked drain. When coils can freeze because of low refrigerant levels or poor airflow, it leads to excess condensation. Meanwhile, drains can get blocked from debris, causing backups and leaks.
Control Panel Alerts
Another way to know that the HVAC system needs repairs is when it triggers an alert on your control panel. The alert could indicate a malfunction, fault, or safety concern, triggered when sensors detect problems like temperature fluctuations, poor airflow, or high humidity.
Hire Industrial Electricians in Melbourne For The Job
At ONJ Services, our industrial electricians in Melbourne have the expertise to design and prepare an electrical setup for your microbrewery. Over the years, we’ve helped several new businesses start their own microbreweries with a custom electrical setup. From the power supply and custom switchboard to lighting and automation, we handle each step of the process. With our help, your electrical brewery will be up and running with the right safety systems in place.